Valve & Control Valve Masterclass: Design Selection & Sizing

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About Course

Master the intricacies of valves and control valves with this comprehensive 12-hour masterclass, available completely free of cost. This course, offered on platforms like Udemy, Udacity, Coursera, MasterClass, NearPeer, and more, provides a thorough understanding of valve construction, functionality, and applications in various industries, including refining, petrochemical, process, power generation, and environmental engineering.

Gain a deep dive into a wide range of valve types, including gate, globe, and ball valves, as well as control valves, actuators, positioners, and more. Explore the working principles and construction details of these essential components through extensive graphics, 3D animations, and cross-sectional views, offering a virtual practical experience.

This masterclass is structured into four parts:

  • Part I: Valves: Discover the major valve types used in the process industry, learn their components, function, and operation, and experience dismantling and assembling various valves using 3D models, cross-sectional views, and animations.
  • Part II: Control Valves, Actuators, and Positioners: Delve into the working principles and construction details of control valves, including sliding stem and rotary types, mixing and diverting 3-port control valves, and various actuators like diaphragm, piston, rack-and-pinion, and Scotch yoke.
  • Part III: Sizing and Selection: Master the valve sizing procedure through practical examples and a step-by-step methodology. Learn how to determine the flow coefficient (Cv), predict maximum flow rate, and understand the impact of pressure differential on valve lift and actuator operation.
  • Part IV: Valves in Engineering Drawings: Gain familiarity with valve symbols and representations in engineering drawings, including Piping & Instrumentation Diagrams (P&IDs), and learn how to depict valve status and failure modes.

This course also includes a comprehensive quiz with 500+ questions covering true/false, multi-choice, image-based questions, cross-sectional views, and solved problems. This engaging quiz will help you test your knowledge and solidify your understanding of key concepts.

Whether you’re a process engineer, instrument technician, or simply interested in learning more about valves and control systems, this free masterclass will provide you with the foundation necessary to succeed in your field.

Key Features:

  • Complete understanding of valve construction and functionality
  • Extensive graphics, 3D animations, and cross-sectional views for visual learning
  • Practical examples and solved problems for real-world application
  • Valuable Valve Sizing Excel Spreadsheet for performing calculations
  • Comprehensive quiz (500+ questions) to test your knowledge
  • Free of cost access to high-quality online courses

Keywords: Valves, Control Valves, Actuators, Positioners, Valve Sizing, Engineering Drawings, P&IDs, Process Industry, Refining, Petrochemical, Power Generation, Environmental Engineering, Free Online Courses, Udemy, Udacity, Coursera, MasterClass, NearPeer

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What Will You Learn?

  • Understand valves and control valves working principles for successful operation of your plant and piping systems
  • Understand valve construction details (bonnet, stem, disk, seat, packing, body, etc)
  • Know the characteristics and applications for each valve type (ball, plug, gate, pinch, butterfly, diaphragm, check, needle...)
  • Know how to choose the correct valve for a certain application
  • Know how to dismantle and assemble all types of valves using 3D and 2D models
  • Identify and know the principles of operation of common valve actuators (pneumatic, hydraulic, electrical, etc)
  • Understand how single acting and double acting pneumatic actuators work through graphics and 3D animations
  • Understand the principle of fail open (FO) and fail close (FC) actuators
  • Know how to convert a single acting spring return actuator to a double acting actuator and vice versa
  • Know how to convert a fail close actuator to a fail open actuator and vice versa
  • Be more innovative in your solutions to valve and control valve problems
  • Have an organized approach to the procedure of valve sizing in accordance with the ANSI & ISA recommendations
  • Be able to size valves for any flow conditions likely to be found in a process plant
  • Have a general notion about the confidence to be placed in the sizing result conclusions
  • Understand safety valve manufacturers’ literature better and understand their jargon
  • Become more aware of the potential benefits and pitfalls of the currently available safety valve technology
  • Understand the concept of "Air-to-push-up" and Air-to-push-down"
  • Understand the concept of "direct-acting" and "reverse-acting"
  • Know how to convert a fail close actuator to a fail open actuator and vice versa
  • Understand the concept of valve flow coefficient "Cv" and familiarize yourself with the various units
  • Know how to determine flowrate and pressure drop through control valves for different valve lifts
  • Know how to match the valve characteristics to the process
  • Know how to construct the installation curve for a given control valve
  • Understand the effect of selecting a control valve larger than necessary
  • Understand the effect of differential pressure on the valve lift and actuator operation
  • Differentiate between fast opening, linear and equal percentage valve characteristics
  • Understand how valve positioners operate
  • Know the different types of valve positioners (P/P, I/P, force balance, motion balance, digital…)
  • Understand when a positioner should be fitted
  • Understand the working principles of I/P converters and how they are used in control valves
  • Put your knowledge to the test at the end of each section with a valuable technical quiz (500+ questions and solved problems)
  • Download our valuable Valve Sizing Excel Spreadsheet (included in this course free of charge)

Course Content

Valves functions and basic parts

  • A Message from the Professor
  • Valves functions and basic parts Learning objectives
    00:54
  • Introduction
    01:56
  • Valve body
    02:13
  • Valve bonnet
    01:44
  • Valve trim
    01:24
  • Disk and seat
    02:07
  • Stem
    02:29
  • Valve actuator
    01:04
  • Valve packing
    01:39
  • Introduction to the types of valves
    02:45
  • Before you proceed to the next section
    01:17
  • Course Material Download Link
    00:00

Types of valves

Safety and Pressure Relief Valves – Design fundamentals

Steam traps

Strainers

Control valves

General considerations

Control valve capacity

Control valve characteristics

Control valves, actuators and positioners for continuous control action

Control valves, actuators and position indicators for OnOff control action

Choices and selection

Installation and commissioning

Valve sizing

Preliminaries

Valve sizing for incompressible fluids (liquids)

Valve sizing for compressible fluids (vapors and gases)

Additional material (part 15) – Valve sizing for water systems

Additional material (part 25) – Valve sizing for steam systems

Additional material (part 35) – Flow of fluids through valves and fittings

Additional material (part 45) – Regulating flow with control valves

Additional material (part 55) – Valve symbols used in engineering drawings

Downloadable resources

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